Quality assurance

TBCC's Commitment to Quality

TBCC has made substantial advancements in its inspection methods, marking a pivotal shift in its commitment to quality assurance and industry standards. By investing in cutting-edge mechanical, chemical, and non-destructive examination (NDE) test equipment, TBCC has established a robust framework for maintaining the highest levels of product quality. This sophisticated technology enables the company to conduct comprehensive inspections throughout the production process, particularly during critical stages like hot expansion and heat treatment.

Through these enhanced inspection techniques, TBCC ensures that each product meets rigorous industry specifications, minimizing the risk of defects and ensuring consistent performance in demanding environments. The integration of advanced testing equipment not only elevates product quality but also enhances the company’s ability to innovate, ensuring that TBCC remains at the forefront of the steel and pipeline industry. This long-term investment underscores TBCC’s dedication to maintaining operational excellence and delivering reliable, high-quality products to its global clientele.

Our Certificates

TBCC's Commitment to Quality (Since 2010)

Since 2010, TBCC has significantly enhanced its inspection methods by investing in advanced mechanical, chemical, and non-destructive examination (NDE) test equipment. This investment ensures rigorous monitoring of the quality of products during hot expansion and heat treatment processes.

Key Inspection Equipment and Their Functions

1. Hydraulic Universal Testing Machine

Purpose: Tests the mechanical properties of various pipes.

Capabilities:

Measures tensile strength
Evaluates yield strength
Assesses elongation
Applicable to fluid pipes, structure pipes, and line pipes.

2. Half-Automatic Impact Machine

Purpose: Assesses the tenacity of pipes at varying temperatures.

Temperature Range: -60℃ to room temperature.

Applicable Materials:

Fluid pipes
Structure pipes
Low-temperature pipes.

3. Spectrum Analyzer

Purpose: Analyzes elemental composition of various pipes.

Elements Tested: C, Mn, Si, P, S, Cr, Ni, Mo, Al, Ti, V, Nb, Cu, B.
Method Used: Atomic emission spectrometry.

4. Automatic NDE Operations

Technologies Used:

Ultrasonic testing
Eddy current testing.

Performance:

Speed: Up to 400m per shift.
Diameter Range: 219mm to 720mm.
Wall Thickness Range: 5mm to 35mm.

5. Metalloscope and Polishing Machine (Introduced in 2013)

Purpose: Evaluates the grain size of heat-treated products.
Scope: Can test 55 different steel grades.

6. Infrared Radiation Thermometer

Function: Monitors and confirms temperature consistency during hot expansion and heat treatment.
Verification: Ensures instrument readings align with actual temperatures.

Additional Testing Instruments:

Ultrasonic Wall Thickness Testing
Ensures integrity and safety by measuring pipe wall thickness.
Coating Thickness Gauge
Assesses the thickness of protective coatings.
Micrometer and Laser Ranging Device
Provides precise measurements of length and outside diameter.
Vernier Caliper and Bevel Protractor
Measures dimensions including bevel, curvature, and pitch.
Filler Gauge and Thread Gauge
Ensures compliance with threading specifications.

Visual Inspection

In conjunction with advanced equipment, inspectors perform thorough visual inspections to guarantee the cosmetic quality of the pipes. This multifaceted approach ensures comprehensive quality control throughout the production process.

Hydraulic Universal Testing Machine
- Purpose: Tests the mechanical properties of various pipes.
- Capabilities:
  - Measures tensile strength
  - Evaluates yield strength
  - Assesses elongation
  - Applicable to fluid pipes, structure pipes, and line pipes.
Half-Automatic Impact Machine
- Purpose: Assesses the tenacity of pipes at varying temperatures.
- Temperature Range: -60℃ to room temperature.
- Applicable Materials:
  - Fluid pipes
  - Structure pipes
  - Low-temperature pipes.
Spectrum Analyzer
- Purpose: Analyzes elemental composition of various pipes.
- Elements Tested: C, Mn, Si, P, S, Cr, Ni, Mo, Al, Ti, V, Nb, Cu, B.
- Method Used: Atomic emission spectrometry.
Automatic NDE Operations
- Technologies Used:
  - Ultrasonic testing
  - Eddy current testing.
- Performance:
  - Speed: Up to 400m per shift.
  - Diameter Range: 219mm to 720mm.
  - Wall Thickness Range: 5mm to 35mm.
Metalloscope and Polishing Machine (Introduced in 2013)
- Purpose: Evaluates the grain size of heat-treated products.
- Scope: Can test 55 different steel grades.
Infrared Radiation Thermometer
- Function: Monitors and confirms temperature consistency during hot expansion and heat treatment.
- Verification: Ensures instrument readings align with actual temperatures.

Additional Testing Instruments:

Ultrasonic Wall Thickness Testing
Ensures integrity and safety by measuring pipe wall thickness.
Coating Thickness Gauge
Assesses the thickness of protective coatings.
Micrometer and Laser Ranging Device
Provides precise measurements of length and outside diameter.
Vernier Caliper and Bevel Protractor
Measures dimensions including bevel, curvature, and pitch.
Filler Gauge and Thread Gauge
Ensures compliance with threading specifications.

Visual Inspection

Global Leaders in Project Packaging and Steel Solutions

We are dedicated to providing the highest quality products and services and collaborate closely with our clients to meet their needs effectively. Our emphasis on quality, service, and innovation has established us as a trusted partner in the oil and gas industry, and we take pride in the long-lasting relationships we have built with our customers.

Key Features of TBCC International

Your Reliable Partner in Steel Solutions & Project Success

We continually adapt to customer needs and industry changes, contributing to our financial strength and growth.

High-Quality Products

Specializing in carbon and stainless-steel pipes, fittings, and flanges for midstream and downstream projects across major oil and gas hubs.

Comprehensive Solutions

Offering a full range of services, including subcontracting, inspections, status reporting, logistics, and certificate management.

Global Network

A strong international network keeps us ahead of industry developments, enhancing our service capabilities regardless of client location.